Tubular Stranding Machine

Key Features

Our Tubular Stranding Machine is designed for the high-efficiency stranding of metal wires and conductors for a wide range of cable, wire rope, and industrial applications.

The machine provides stable and high-speed operation with excellent stranding precision, ensuring uniform lay length, consistent strand structure, and reliable product quality.

With a robust mechanical structure, advanced transmission system, and flexible process configuration, our Tubular Stranding Machine can be customized to meet different production requirements for conductors, power cables, communication cables, steel wire ropes, and other stranded products.

Layout Reference

The machine layout can be customized according to the number of bobbins, wire diameter, production speed, workshop space, and specific production requirements.

Technical Parameters

Product Introduction

Our Tubular Stranding Machine is a high-performance solution for the production of stranded conductors, cables, and wire ropes.

The equipment is designed to twist multiple individual wires into a stable and uniform stranded structure with controlled lay length and consistent tension.

It is widely used in the manufacturing of power conductors, electrical cables, communication cables, data cables, steel wire ropes, stainless steel wire ropes, and various special stranded products.

The machine can be configured according to different wire materials, wire diameters, bobbin capacities, stranding structures, and production requirements.

With stable high-speed rotation, precise tension control, and reliable transmission performance, the Tubular Stranding Machine helps manufacturers improve production efficiency while maintaining excellent strand quality and consistency.

🔹 Main Application

Suitable for the production of:

Power Cables and Electrical Equipment Wiring

• Conductor stranding
• Overhead conductors
• Conductor preparation for rubber and plastic insulated cables
• Electrical equipment wiring

Communication Cables and Data Cables

• Communication cable conductors
• Network cable conductors
• Multi-core communication cables
• Control cable conductors

Metal Wire Ropes and Slings

• Steel wire ropes
• Stainless steel wire ropes
• Aviation wire ropes
• Lifting and industrial wire ropes

Steel wire ropes produced by tubular stranding equipment are widely used in applications such as:

• Lifting equipment
• Elevators
• Mining
• Bridges
• Ships and marine applications
• Construction and industrial machinery

Automotive Wiring Harnesses and Special Cables

• Automotive cable conductors
• Wiring harness conductors
• Special industrial cables
• Customized stranded conductors

Other Industrial Applications

The machine can also be used for various special stranding processes involving different metal wires and stranded structures.

🔹 Production Process

Typical process flow:

Pay-off → Individual Wire Tension Control → Tubular Stranding → Lay Length Control → Compaction / Closing (Optional) → Traction → Take-up

The complete stranding process ensures:

• Stable wire tension
• Uniform strand structure
• Accurate lay length
• Consistent strand diameter
• Reliable mechanical performance
• Smooth and continuous production

🔹 Technical Advantages

✔ High efficiency and high-speed operation

The tubular stranding structure is designed for stable high-speed rotation and continuous production, helping improve overall production efficiency.

✔ High precision and consistency

Precise control of wire tension and lay length ensures a uniform stranded structure and consistent product quality.

✔ High degree of automation

The machine can be equipped with a PLC control system and user-friendly HMI for convenient operation, parameter setting, monitoring, and production management.

✔ Strong process adaptability

Suitable for different wire materials, wire diameters, strand constructions, and production requirements.

✔ Space and material saving

The compact tubular structure helps optimize workshop space while maintaining efficient material flow and stable production.

✔ Stable and reliable operation

The machine is designed with a robust mechanical structure and reliable transmission system to ensure smooth operation with low vibration and long service life.

✔ Flexible customization

Machine configuration can be customized according to the number of bobbins, wire diameter, strand construction, production speed, and workshop conditions.

🔹 Key Features

• High-speed tubular stranding system
• Uniform and accurate lay length control
• Stable individual wire tension
• Robust and reliable mechanical structure
• Smooth operation with low vibration and noise
• High-quality transmission system
• PLC centralized control with user-friendly HMI
• Easy operation and maintenance
• Suitable for continuous industrial production
• Flexible configuration for different stranded products

🔹 Optional Configurations

• Different numbers of bobbins according to production requirements
• Automatic tension control system
• PLC and HMI control system
• Online production monitoring
• Lay length adjustment system
• Automatic lubrication system
• Customized pay-off system
• Customized take-up system
• Compaction unit
• Closing unit
• Safety protection system
• Customized machine layout according to workshop conditions

Why Choose Our Tubular Stranding Machine?

Our Tubular Stranding Machine combines reliable mechanical design, stable high-speed operation, precise process control, and flexible customization.

Whether you are producing power conductors, communication cable conductors, steel wire ropes, or special stranded products, we can provide equipment configurations tailored to your production requirements.

From machine selection and technical consultation to customized design and complete production line integration, Honestrand provides reliable stranding solutions for global wire and cable manufacturers.

Ready to Upgrade Your Stranding Production?

Get professional consultation on Tubular Stranding Machines, technical specifications, machine configuration, and customized wire and cable production solutions.

Contact us today for technical consultation and a customized quotation.