Wire Production Equipment

1×19 PC Strand Production Line

Key Features

The 1×19 PC Strand Production Line is designed for the production of high-strength 1×19 prestressed concrete strands, which are widely used in bridge cables, stay cables, suspension structures, and other heavy-duty engineering applications.

This production line integrates advanced stranding technology with precise tension control to ensure excellent strand structure stability, consistent pitch, and high mechanical performance.

1×19 PC Strand Production Line
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Technical Parameters

Items Technical Parameters
Typical Diameter 21.6mm ; 17.8mm
Max Tension 230,000N
Speed 21.6mm (1x19) : 40-50 m/min
Tension Wheel Diameter 2300mm
Spool Diameter 1120/1250mm
IF Furnace Power 800KW Temperature 370±5℃ (Digital Control)
Total Motor Power 970KW
Drive Mode of Tension Part Hardened Gear Reducer
Speed Control AC Frequency Converting
Motor Control PLC Control
Roll Size (CID * Width) 760 x 750mm
Machine Dimension 8,000 x 125,000 mm

Product Introduction

The 1×19 PC Strand Production Line is designed for the production of high-strength 1×19 prestressed concrete strands, which are widely used in bridge cables, stay cables, suspension structures, and other heavy-duty engineering applications.

This production line integrates advanced stranding technology with precise tension control to ensure excellent strand structure stability, consistent pitch, and high mechanical performance.

Main Features

High Precision Stranding
The machine adopts a stable stranding structure with accurate pitch control, ensuring uniform strand formation and excellent dimensional consistency.

Wide Application Range
Suitable for producing 1×19 prestressed strands with different diameters according to project requirements.

High Production Efficiency
Optimized machine structure and reliable transmission system ensure continuous and stable operation at high speeds.

Stable Tension Control
Each wire is equipped with an independent tension control system to guarantee uniform wire tension during the stranding process.

Strong and Durable Structure
The equipment frame is manufactured with heavy-duty steel construction, ensuring long service life and stable performance under continuous industrial operation.

Typical Process Flow

Pay-off → Wire Preforming → Stranding → Compacting (optional) → Length Measurement → Take-up

Technical Advantages

  • Precise stranding pitch control

  • Stable wire tension system

  • Heavy-duty gearbox transmission

  • Easy operation and maintenance

  • Suitable for long continuous production

Applications

The 1×19 PC strands produced by this line are mainly used in:

  • Bridge stay cables

  • Suspension bridge structures

  • Cable-stayed bridge systems

  • Prestressed structural engineering

  • Large-span infrastructure projects

Customization

The production line can be customized according to customer requirements, including:

  • Strand diameter range

  • Production speed

  • Pay-off configuration

  • Take-up system

  • Online inspection and monitoring systems

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